Just about three months ago, I wrote an entry on the “dining” table I built to be the foundation of my apartment woodworking shop (post linked: here). During its construction, I had envisaged the table (which, by the way, was reverse-engineered from a Restoration Hardware design) as a furniture-quality, rock-solid clamping surface with some much-needed storage space on the shelf below.
I believe I executed pretty well on that concept. There is no hint of wobble or bench-based chatter when I am hand planing, and I have (just barely) enough storage below for the powered odds and ends I thought I would use when I switched back to apartment-based woodworking (more on that another time).
During the design phase, I did my best to determine the perfect dimensions for what I’d need to do meaningful woodworking, but there was no way to solve for (or even predict) everything. I’m not saying I would necessarily change any of these dimensions, but, for example:
- The height (at 31″) is just right for planing, with the top of the Milkman’s Workbench sitting at a very comfortable 33″ (I’m a little over 5’10” and all my planes are iron-soled, FYI), but I still need to craft a moxon-style vise to raise the workholding to a comfortable level for joinery.
- The top is wide enough (at 50″) to accommodate both the Milkman’s Workbench and a shooting board/miter box at the same time, but not nearly wide enough for planing longer, thinner boards (hence the need for a 72″ planing slab (seen above on the right, planed to final dimensions but still lacking dog holes and inset vise)).
- The top is deep enough (at 34″) to splay out the tools needed for any particular project, but is sadly too deep for the reach of the boom on my LED task light (solved by locating the clamp-on base to the side, which now gets in the way of some cross-grain planing).
- The overhang of the top in relation to the frame is wide enough (at 4″) for ease of clamping a variety of benchtop accessories on all four sides (e.g., Milkman’s Workbench, miter box, saw vise, task lamp base, soon-to-be planing slab), but anything less than a co-planar top eliminates the usefulness of the legs themselves as a clamping surface.
The point is, no matter how well you plan, no matter how much thought goes into the design or care goes into the execution, it is only a matter of time before the shortcomings and mistakes become apparent. In making the best of a less-than-ideal situation, any solution to an existing problem could also be the genesis of a new, unforeseen issue.
And that, more than anything, is the essence of small-space woodworking.