It’s been approximately six years since I started woodworking. Once and for all, I’ve grown out of the nylon tool tote I bought from Rings End all those years ago. So it’s time for a DIY toolbox.
It goes without saying, but any tool storage container should be sized to fit the tools it’s meant to hold. Specifically, the interior length should allow the longest tool to easily enter and exit (phrasing?) and the interior height should accommodate the tallest tool and any racks or tills. The interior width, however, is determined based on all the tools to be held.
In this case, the interior dimensions of 21.5″ x 9″ x 9″ accommodate a half-back saw that is about 21″ long and the combined height of a No. 5 jack plane and chisel tray. The width is based the till for that half back saw, plus that No. 5 jack plane, plus a large router plane (with 1/4″ spaces for French fitting in between to keep everything snug).
I went back and forth on how to do the floor of the tool box. I briefly considered 1/2″ plywood captured in a rabbet or groove, but I was impatient and assembled the case before plowing the groove. So tongue and groove pine nailed to the carcass it was. It doesn’t match the case, but this is a utilitarian piece.
I find the most joy in the repetitive tasks of hand tool woodworking. Sawing, chopping and shaping are great, but planing is where my heart truly lies. And none is more enjoyable than the process of planing tongues and grooves with the specialty tongue and groove plane. It has an opposable fence and cuts both parts of the joint.
In prior projects with tongue and groove floors, I typically work with the boards that I have and then trim off any extra. Which is fine when there is a skirt to hide the unevenness. But there is no skirt here, so I matched the width on the outer boards, and then matched the width on the next two boards, and I’ll size the middle board to fit. It will be rather narrow, but symmetrical nonetheless. You know, for my neuroses.
I’ll send pics when it’s further along.