The year has started off somewhat weirdly. I was able to take a bit of time off; I even made a new traveling tool chest for my vacation. Which I am quite pleased with, although I wish it had been about 1″ deeper than it is. The upper tray, even at a full half of the total depth of the chest, is still a bit tight for a 12″ combination square. But I make due.

The case itself is pretty utilitarian; as are the tills. But the lid is definitely not. I went full groove-in-groove frame and panel with this one. I had never made a lid like this before. All my panels were in the past raised, and I made the choice to glue one long edge of the panel in place in the frame. I somehow mis-sized the piece and there was a bit too much side-to-side float for my taste.

When it came to picking tools for the actual vacation, I ended up stuffing it a bit to the gills. Glue, blue tape, a few clamps, an egg beater drill. None of these things fit naturally in the design so just get piled in. It does, however, stabilize the tills so nothing bangs around while driving. The chest itself took some heavy dings when I piled it and the travel workbench into the back of the truck (with the stock for other projects). But it held up well so far.

Speaking of the travel workbench, I need to make a new top for that. The slab cupped again (not sure why; it’s been through two flattenings). The front edge sits about 1/8 off the legs. It doesn’t rock and I may just level where the slab sits on the frame, but it changed the peg hole geometry and it’s tough to get the slab off again once it’s in place. But the bench worked great. Not sure I prefer viseless woodworking, but it can be done.

I’ll talk more about the vacation projects in a future post. Monster Hunter: Rise came out while I was gone so I got less done than I wanted, but still more than I expected.
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Hi there! How thick is the stock you used for the carcase?
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3/4 nominal stock from the home center. About 5/8 after dressing. Plenty strong for what it needs to be.
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Thanks a lot! If I may ask you for your opinion: Using 3/8 walnut for a sizeable, but stationary tool chest is not a good idea, then, I suppose? The chest will be around 27″ wide, 16″ deep and 22″ high.
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I’m sure it will be fine. If it’s what you got, don’t let it stop you. Once you add the skirts and the tills and such, it will add some thickness where it counts.
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Many thanks for your opinion! Much appreciated. On a general note, I am enjoying this blog a lot. Looking forward to the next post!
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Hi again! Another question popped up: did you use haunched through tenons on the lid frame?
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Yes, because that’s the only way to fill the groove.
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