General

For Those About to Rock

I’ve spoken on the matter before, but a good workshop soundtrack does wonders.  My absolute favorite album to woodwork by is “Day and Age” by The Killers.  I can go an entire day in the shop with that album on repeat.  I’ve gotten really into Florence + The Machine lately as well, and Matt and Kim continue to be a guilty pleasure.  [I know I’m late to the party and I don’t care].

I mention it because on the docket this weekend I begin work on the frame for the RH-inspired bathroom vanity.  First on the list is hand-ripping about 16 feet of quartersawn 8/4 white oak to to rough width.  And I find a good beat (and a very sharp saw) is the key to controlled saw strokes.

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All from one tree board for best color match.

The boards are all about 9″ wide, hopefully enough to get four 2″ wide boards from each.  My plan to ensure I do is to make the first rip and leave the 4.5″ wide boards to sit for a couple hours.  If the wood behaves, I may true and joint the 4.5″ wide boards (to at least S3S) before doing the second set of rips.  I have every reason to expect it will behave; it’s air-dried and quartersawn.

I also need to do something about my lumber storage situation.  But that’s a problem for another day, once I clear out some of my pile with a few spring projects.

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The Worst Words…

… a handtool woodworker ever hears are “hey, would you make me a cutting board?” from a friend.  In my experience, cutting boards (especially the butcher block variety) are largely a way to turn scraps into revenue.  And more often than not, they tend to be made from hard maple (a P.I.T.A. to work with hand tools).

But this particular friend is a very close friend, and I had some leftover 2×6 hard maple from my old workbench.  And so, a rather utilitarian cutting board is born.

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I’m an adult and I can own a Nerf chaingun if I want.

I had thought about doing a “Basic Project” installment on this project, but there wouldn’t be much to it.  In fact, the hardest part was flattening the kiln-dried 8/4 hard maple.  Step 1: Laminate the board.  Step 2: Glue on four wooden feet.  Step 3: Break the hard edges with a plane, sandpaper or a trim router. Step 4: Apply foodsafe oil.

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It occurs to me that I always take pictures from the right side.

There is plenty left over for a second cutting board, if I so desire.  Which I will not.

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To Bleed

Some part of me goes into everything I make

Most days, I pour but a portion of my soul into the work of my hands

But sometimes, an arris or edge takes a literal part of me

A drop of blood to help the glue cure

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Like a horcrux made of Eastern White Pine.

A poem, by The Apartment Woodworker

Alone with My Thoughts

At my workbench, alone with my thoughts, I hew and shape, my vision translated to being.

But corners are cut and compromises made, as sacrifices to the constraints of time and space.

Though none would be the wiser, a portion of my dream gets cast aside like shavings from the plane.

And so I scream at the abyss, the work of my hands to outlast me and my vanity.

I make, but am not jealous of the thing, moving always to a new task.

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Finding beauty, in unexpected places.

A poem, by The Apartment Woodworker.

Almost Too Deep

With the negligible exceptions of squaring the ends and boring a few more holes (for holdfasts or otherwise), my workbench is officially done.

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Maybe one more pass with the jointer plane as well.  

After the new benchtop extension, the workbench is officially 22.5″ deep (plus 1/8″ or so in places along the still-rough back edge).  I know I will eat these words sooner rather than later, but 22.5″ almost feels too deep.

My last workbench, the Stent Panel (i.e., stretcherless) knockoff, was only 19″ deep.  Before that, I worked primarily off a 10″ deep clamp-on slab with two planing stops and holdfast.  And before even that, there was my Milkman’s Workbench.  See here for a size comparison of the two.  I got all the way back to the middle of 2014 for when I last had a workbench deeper than 19″ (it was 23.75″).  That’s a long time ago.  I’m sure I’ll get used to it again

I promised everyone pictures of pegs going into holes, so here you go.

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This one actually broke off in the hole during the glue up.

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Spacers work well after a bit of finessing.  

Are you sick of phallic double entendre yet?  Me neither.

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Real Bench Extension

After a couple months of acclimating, I surfaced the 12/4 ash board which will form the rest of the benchtop. It had almost no twist, but even with a bit of cup, I still ended up with over 3″ of total thickness. But as you’ve probably observed, that’s still about 1″ thinner than the main benchtop. 

What’s worse than a tool tray? A really shallow tool tray.

I have a solution, though.  Some Douglas Fir spacers will raise the back board up to the same height as the rest of the benchtop. A little higher, actually, so I can plane everything into flatness. I used DF because while it will ding and mildly conform to any irregularities, it’s still tough and rigid. Eastern White Pine would compress too much over time, methinks. 

I will probably leave the back edge rough, until I don’t. 

I plan to glue the back board to the main benchtop, so here is the question: do I glue the spacers to the back board, or just screw them on (so I can replace them later)?  In any event, I want to add some alignment dowels into the short stretchers that will keep everything in order.

I have a process for that, which I’ll detail in the next post. 

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What the Hell am I Doing?

It’s no secret that “Mythbusters” is one of my favorite shows. I’ve probably seen each episode, other than the really gross one with the earwax candle, five times. And I’m very fond of ruining party conversations with “Well, actually, the Mythbusters tested that and…”. Damn me and my science.

One of the recurring themes on the show is the “What the Hell are We Doing?” moment, where one of the hosts realizes how absurd a turn the experiment has taken. I had one of those moments yesterday.  Having just finished the saw till for the new chest, I realized, all at once, that it’s stupid to make this a tool chest.

Seems to work pretty well, though.

It’s not the right size for my tools and I already bought lumber for an anarchist’s tool chest clone. But I glued in the saw till anyway, because I couldn’t help myself.

This is dumb and I’m dumb for doing it.

But I came to my senses after two lower runners and a saw till.  Blanket chest, it is.  At least I can skip the frame and panel lid (or at least the dust seal).

Trust your instincts, folks.

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What am I Ashamed of?

I’ve been building another chest and it’s coming along pretty well.  Overall dimensions are 30.25″ long x 20″ wide x 15.25″ high.  The inside dimensions are 28″ long x 18″ wide x 14.5″ deep.  Sound familiar?

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This one has rabbets and nails, not dovetails.

Several people have asked me what I’ve been building lately and every time I’ve said “a blanket chest”.  But is it?  It could easily be a tool chest.  I’m not sure it’s not a tool chest.

There are rabbets and nails at the corners, and there would be regardless of what the chest will hold.

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Sawn and split by hand, like always.

There are shiplaps for the floorboards, cut with my shop-made fillister plane.

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The toothed texture on the edge of the benchstop is very grippy.

And the chest will be painted, whether or not it holds hand planes or doilies.  So what’s the difference?  I think a tool chest has a proper skirt and dust seal, which isn’t necessary on a blanket chest.  The lids may differ a bit as well.

But maybe, just maybe, there isn’t any real difference other than in my mind.  I think I’m just ashamed that rather than build the furniture I need (like some more plant stands or a cat jungle gym for River), I’m building yet another chest.  But I like building chests and I’ve had these boards for over a year.

And who knows, it might really be a blanket chest this time.

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Holy Roman Hurricane Nuts

If you haven’t picked it up yet, I highly recommend Roman Workbenches, published by by Lost Art Press. I don’t have a suitable board at the moment, so I plan to scour the home center for a nice 2×12 (either 14 or 16 feet) and give one a try. I’ve never made a staked bench before, but after the Mortise and Tenon Magazine roman workbench build along, I’m inspired.

In the meantime, I did add a little Holy Roman magic to my existing workbench, in the form of a hurricane nut for the crochet screw.

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I never did remove the old vise nut from the failed face vise.

It was a fun exercise in shaping, and it’s pretty symmetical.  All while posing a smaller chance of damaging my nether regions. The screw spins freely (with a generous helping of beeswax) and clamps down tightly.  I’ve actually been using it as my main vise for some small dovetailing.

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Way less pokey.

Also, the bullet catches for the DIY bench dogs finally arrived, and although I was a little off in my drilling, they work just fine.  Using the dogs, though, made me realize that I need one more holdfast hole, on the far left of the bench.  I conveniently have one more bullet catch and some extra dowel.  Crazy how that works out.

But more on that another time.

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