While I wait for the Douglas Fir posts to dry out and become the top rails for my new sawhorses, I’ve doing a little bit of shaping around the edges. Literally.
One design element I’ve noticed in most saw horses of this style are the beveled feet. Although the rake varies, very rarely are the feet left four square. So I went with the crowd.
Each bevel is about 3/8″ deep and 7.5″ long, but the measurements are not exact. I am sans band saw, so all work was done with a No. 4 set as heavy as I could.
The most surprising part was the ability to work in both grain directions. My No. 4 is by no means supertuned for smoothing, but it was sharp and I was able to work in both grain directions with only slight tear out. And a couple final passes with my No. 4 1/2 in the correct direction cleared all of that up.
It’s nice when something actually works right the first time. I’m pleased enough with the shape of this first foot that it will become the pattern for the other three feet.